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Hybrid Bearings

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 "WHY DO I NEED A HYBRID BEARING?" |
If you cannot tolerate conventional hydro or flouor carbon lubricants your system will experience MICRO WELD ADHESION MICRO WELD ADHESION occurs with welding of microscopic peaks due to millions of pounds of pressure occuring at even a minimal load.This repetitious welding produces heat and rapid failure of the bearing. |
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Normally an incompressible fluid (oil) fills in the valleys keeping the peaks from touching. If your system cannot tolerate fluids, micro weld adhesion will occur.
By using races with fewer valleys-due to a solid film lubricant,applied with an ion deposition process (true molecular adhesion) and incorporating silicon nitrate grade 5 CERAMIC BALLS (ceramics do not weld to steel) we can provide a superior product.
*Ceramic balls are made from silicone nitrate SI3N4. A CHAMPION HYBRID CONSIST OF AN ION DOPED INNER AND OUTER RACE,CERAMIC BALLS AND A
SACRAFICIAL VACUUM COMPATIBLE, MOLY DISULFIDE COMPOUND RETAINER.
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Machine Design, May 19, 2005
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Mechanical (cont. from Machine Design, May 19, 2005)
Edited by Stephen J. Mraz
Hybrid bearings eliminate scarring of races
Advanced motors can electrically damage steel bearings.
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COMPARING BALL BEARING MATERIALS
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PROPERTY |
CERAMIC
S13N4 |
M50
STEEL |
B642/
440C STEEL |
52100 STEEL |
Density (g/cc)
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3.16 |
7.6 |
7.8 |
7.8 |
Hardness (Rc) |
78 |
64 |
62 |
66 |
Elasticmodulus(Gpa) |
320 |
190 |
200 |
210 |
Poisson’s ratio |
0.26 |
0.28 |
0.28 |
0.28 |
Coefficient of thermal expansion(1 0-6/C)(RT to 800C) |
2.9 |
12.3 |
10.1 |
10.9 |
Maximum use temperature (CC) |
1,000 |
320 |
260 |
180 |
Fatigue life, 110 (relative to M50) |
100x |
1 |
0.5x |
0.1x |
Wear resistance (relative to M50) |
100x |
1 |
0.1x |
0.1x |
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 The inner and outer races of antifriction bearings often become frosted, fluted, or get a corrugated pattern imprinted on them. These are not mechanical scars but are due to electromagnetic forces and can lead to bearing failure. They are usually found in modem systems that routinely feature pulse-modulated adjustable-speed motors and inverters with high switching frequencies and short rise times. These designs can transmit the rotor voltage through the motor shaft because voltage exceeds the dielectric strength of lubricants on the bearings. The resulting current flows from the shaft and lubricant, causing the frosting, fluting, and generating the corrugated pattern.

One long-used method of minimizing current flow through bearings and gears is to passively ground the
shaft with a mechanical device. Unfortunately, newer variable-speed motors often generate shaft-to-frame voltages that send current across bearings despite the grounding device.

A better solution substitutes ceramic bearings for the more traditional, chrome-steel counterparts, while retaining the steel inner and outer races. These hybrid bearings, as they are known, eliminate scarring and also run cooler due to less microweld adhesion.

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